Zero
AI Anomaly Detection — a SIGA Vision product, in partnership with CSi
Zero is SIGA Vision’s AI-powered anomaly detection system — built to ensure every carton or case is verified before palletising. Using advanced machine vision, Zero inspects at line speed and flags deviations in real time before they cause disruption.
Unlike photocell-based systems that only detect height or open flaps, Zero learns what “good” looks like and alerts you to deviations — even as your product range evolves.
What Zero detects
Rips
Holes
Open flaps
Orientation errors
Tears
Missing or damaged tape
Dents
Zero vs. traditional sensors
Traditional photocell systems
- Detects height anomalies only
- Open flap detection at best
- Fixed — cannot adapt to new SKUs
- No image data or audit trail
- Single point of detection
Zero — AI vision system
- Detects 7+ defect types visually
- Learns and adapts to new products
- Full image capture & audit trail
- Modular — add features as needed
- Integrates with SCADA / MES
Available feature modules
Zero is modular and scalable to your requirements.
Defect Classification
Identifies and labels defect types to support root cause analysis and customer reporting.
Dimensions
Measures case height and/or width to validate compliance with specification.
Orientation Detection
Ensures correct case alignment — critical when product sizes have changed post-installation.
Barcode Reading
Enables full replacement of traditional open-flap detection systems and supports additional traceability.